Hayward Superpump to Calimar install
- By ckh1980
- Pumps, Filters, and Plumbing
- 19 Replies
For anyone wondering, I ordered these guys to try out. should eliminate the need for a reducer to 1.5" if they work out well
He's still selling them on eBay. I am almost positive that's what you will need to fix this. If this repair is something you are not comfortable performing, I may be able to help.From what I have learned they go through a self test when you power them on, if something fails it shuts down. Visually you will see the robot move forward, backwards, forward again, then shut down. This is usually caused by hair and Crud wrapped around that impeller. But like you said you checked that.
I had one robot that did this and found that the motor that spins the impeller was going bad. It just did not spin enough. I believe it was caused by a bad seal that took out the motor bearings.
There is or was a guy on eBay that was selling replacement bearings and seals. I bought two sets so I could fix mine but ended out swapping it for a good motor.
I fixed several of these last summer and if I remember correctly all of the similar models that Dolphin (Maytronics) made have the same guts. It's the power unit that makes them smart (bluetooth) or not.
If you are comfortable tearing it apart, I'd inspect that motor.
You've also got nothing to lose.I’m sure trying to open up the unit to troubleshoot will be a futile attempt at best
For the valves, yes, cheapos are no go, been there, done that on the old equipment. The Kaplans were $40/ea, Pentair $50/ea, so I just got a Pentair gate valve.There is nothing inherently wrong with ball valves. It is cheap valves (of any configuration) that are the issue. Most of the ball valves sold at big box stores are pool quality and are not rebuildable. The Kaplan valves are very good, have reversable seals, are rebuildable, and if you ever decided to go crazy - are actuator ready.
I'm not sure what you are asking here. My suction side comes straight down from my skimmer, 90 degrees to horizontal, and then an 90 left turn into the pump skimmer. My return comes out of the top of my filter, 90 degrees down towards the ground, 90 to a horizontal run, 90 back to vertical, through my salt cell, and then 90 degrees into my return. I have no issues with any kind of flow.
Unions make it easy to take things apart. Or, more accurately, easy to take things apart when you cannot slide things forwards or back, only side to side. I gave up on unions a few season ago and switched to camlock fittings. I can disconnect and reconnect camlocks in a fraction of the time I can with a union. My only unions are on my salt cell, because that is how it comes. Camlocks are only an option if you can slide your equipment forwards and back.
Where you place unions is dependent on what you want to bring in for the winter, and what you want to leave outside. My whole setup (pump, filter, and valves, and salt cell) all come inside for the winter, so my set up is designed accordinly.
^^^This.I'd get a proper kit ordered first, if you don't have one of these, get one: Link-->Test Kits Compared
I had the Kaplan valves in my cart ready to arrive, but on very short notice changed it for the Pentair ones.
I keep being told ball valves are no bueno, so by the time I pay $40 for a 2" Kaplan, decided to pay $50 for a 2" Pentair I guess.
I have only single skimmer and single return. No other equipment or water features. This pump should hopefully run under very light load now.
I do have a question for I guess everyone to see if my plumbing makes sense and some questions:
1) I will keep a simple single 90deg directly to pump. Pump comes with unions, which is great. Would you for the return notch into the deck to be able to run virtually a single 90deg, or would you go from filter down under deck with 1x 90, up with another 90 and then 90deg to the wall of the return? I know / think you're not supposed to have more than 3x 90deg in one line right?
Nothing the deck shouldn't be an issue, but seems risky. I think the pad will make the MPV sit just tish too high to clear all decking without cutting or 90s. I don't want to do flex pipe anymore.
View attachment 644754
Unions make it easy to take things apart. Or, more accurately, easy to take things apart when you cannot slide things forwards or back, only side to side. I gave up on unions a few season ago and switched to camlock fittings. I can disconnect and reconnect camlocks in a fraction of the time I can with a union. My only unions are on my salt cell, because that is how it comes. Camlocks are only an option if you can slide your equipment forwards and back.2) Unions - pump has union on basket side and on the filter side. If I do a valve between skimmer and basket (to clean out basket) and one between filter and return, I should be good? I might even get away with just one valve and closing MPV. That should stop water from pool to fill the basket from either direction, but a valve on return side would allow me to isolate all equipment without use of rubber stoppers (which I don't mind, really).
I guess I don't understand unions enough. My thought was it helps with removal of equipment. Pump might stay outside, not sure yet. In any case it has unions on both sides, so that's fine.
I don't think putting unions on each side of the Pentair valve makes sense though, does it? Because don't you glue in a pipe into the valve anyway, in which case union does really provide any value?
Or is it so it can be "spun" in place while you remove piping from the filter for example?
Please see below my plan and tell me if it is silly.
I think valve 1 (V1) on skimmer side is must. V2 on the return side is optional, I'd think (stoppers might do).
U1 and U2 are unions on the pump.
Do I need U3 and U4, i.e. unions on the filter? I think I need a 1-1/4" threaded fitting adapter into 2" PVC, but not sure if I want unions here too?
View attachment 644766
I used this kit.Welcome to TFP!!!
First, how are you testing your Water? I'd get a proper kit ordered first, if you don't have one of these, get one: Link-->Test Kits Compared
This link can give you the basics to understand the What to do next article below: Link-->Pool Care Basics
Once you understand the basics, this is a good guide for you:
Just Filled Your Pool with Water? Here's What To Do Next - Further Reading
www.troublefreepool.com
Most pool pumps run at 220Other than the supply wiring gauge requirements, there is no difference between a pump wired at 120v vs 240v.