Here are my findings and what I think needs to be replaced.....
Whenever I'm faced with an ECU that doesn't seem to functioning or respondingn to scantool I first check powers and grounds, so that's where I started with the PCB (heater ON).
Note - wiring diagram indicates 24v as transformer output, my measurements with good quality multi/voltmeter show 27v which I think is ok. I've not found many transformers that are spot-on.
PCB Powers and Grounds
Transformer has 27v on one leg, continuity to ground on the other, per the ladder diagram.
PCB has continuity to ground from terminals J1-4 and J7-1.
PCB has 27v on terminals J1-5, J7-2,3,4
Spa ON = LED display lights up, Spa ON green led lights up, red leds on the back run through self-check, after check, green light on back of PCB stays on, no red leds on.
My conclusion here is that the PCB has power and grounds intact.
AFS Check
AFS contacts are normally open until airflow, this was confirmed.
2 tubes to AFS. Info said to gently blow into the tube(s), but I found that suction on either tubes would immediately close the AFS contacts with a solid click.
My conclusion here is that the AFS is operating normally.
Fenwal Module
Spa OFF = F1 has 120v, L1/L2 has 120v, F2 0v, which is expected, since it's the load side of unenergized relay.
Spa ON = F1 has 120v, F2 120v, which indicates that the relay is functioning (I can't hear a click though, but it appears to be working properly).
Shows ground continuity
Spa ON = No red diagnostic lights
Spa ON = IND terminal only has .6v, which is essentially no voltage, confirmed that only .6v from the PCB
My conclusion is that the Fernwal is ok but is not receiving 24v to operate properly
Firemans Switch
This was checked with Spa ON
L1/F2 strip has 120v
The Firemans Switch double strip has 27v and the fuse is intact
Trans/L2 strip has 120v
My conclusion is that the Firemans switch stuff is ok
PCB
Spa ON = PCB powers on, runs through red led self-check, appears operational
All powers and ground are intact, it is receiving 27v transformer power
J2-1/2 (AFS) = .6v both terminals
J2-3/4 (HLS) = .6v both terminals
J2-5/6 (extra switch) = .6v both terminals
J2-7 (AFS) = 0v
J2-8 (AFS) = .6v
J3-1/2 (AGS) = 0v
J3-3/4 (SFS) = 0v
J3- 5/6 (gas valve) = 0v
Also, when jumpering J6-5 and J6-6, nothing happens.
My conclusion is that the PCB has failed and isn't providing 24v to the various sensors, in particular the Fenwal and AFS which seem to be needed initially to get everything else going.
Comments on all this are appreciated, thanks.