- May 23, 2015
- 25,707
- Pool Size
- 16000
- Surface
- Plaster
- Chlorine
- Salt Water Generator
- SWG Type
- Pentair Intellichlor IC-60
Matt,
I'm thinking about the choice to leave the robot in or take it out. Seems to me you have two possible root causes. One may have been failure of the motor brushes the other may have been seal failure and there could have been several places this could happen. If the real root cause was a seal failure seems like they often fail when pressure cycles. Leaving on the unit in and only removing for basket cleaning might actually have a longer lifespan. I'm curious what your thoughts are on what seal actually caused the demise and if the motor brushes failed about the same time or if they were the initial failure. I will be going the S200 route on my next pool and will still install the suction pipe fitting in case I have to go to a suction cleaner. A while back somebody asked a question about eliminating the suction fitting if he was going robot. I though it would be best to eliminate a penetration in the pool and a potential suction plumbing leak source. Your experience has completely changed my mind on that.
Once we get down the road on the pool I want to look at a home-made conversion for the robot to brush-less motor and pool water durable seals. This isn't rocket science when I compare to sealing technology we use in 15,000 psi well heads. Should be doable and may need a little bit of 3d printer adapter parts. Maybe even a more durable control board that's configurable for pool shapes and depths based on rPi or Arduino. I think this would be fun to work on. Right now I'm focused on getting trusses installed so this will have to wait...
Chris
Chris,
Lots to consider here. I think water got into the case during the winter. Looking at these seals and how they fit to the body of the motor assembly, I think it is very easy for low temperature water to shrink the plastic enough to make a seal give out. There are 5 passive seals and 3 rotational shaft seals. I think the two seals around the brass bushing that holds the impeller shaft is the most likely culprit. But, there is also the main body seal of the motor assembly which is only clamped together using a few plastic clips, no screws. So that is another design choice on the part of Maytronics that makes these motors susceptible to water incursion.
I also find it extremely strange that they put the control board inside the motor assembly but it has NO conformal hydrophobic coating on it to make it waterproof. Parylene coatings have been around the PCB industry for many, many, many decades. It is a standard Mil-Spec coating used on all electronics hardware that needs to operate in a potentially hazardous environment - dust, water, extreme temperatures. Once a PCB is manufactured, it is simple to do a parylene that is totally transparent, thin filmed and makes the components completely hydrophobic. Considering that Maytronics treated these boards as replaceable (no rework or repair), it makes little sense to skip a conformal coating except to save a few pennies in cost on each board.
I also agree with you revisiting a suction line. It is really a very low risk incursion into the pool shell and it gives the pool owner the flexibility to run a manual vacuum or a suction side cleaner without having to take out a skimmer. If an automated cleaner dies, what recourse does a pool owner have for manual vacuuming?? You'd have to get a skimmer plate and fiddle around with those things popping off constantly. A wall port to allow a person to vacuum is cheap to add to a new installation and gives the pool owner much more flexibility.
In a perfect world, I would do as you suggest - own both a robotic cleaner AND a high quality suction side cleaner. The suction cleaner can be left in the pool during those times of the year when it's not in heavy use to just skitter around collect debris as well as add some good hydraulic circulation by drawing water from the bottom of the pool. When the swim season gets busy, then a person could switch over to a robotic cleaner and use that for spot cleaning as needed. Also, having a suction port lets a person vacuum to waste more easily when the occasion calls for it.
Since your pool will exist in a screened cage (typical FL pool ...), your debris load is going to be very low. Therefore I would suggest that the S200 is probably the most robot you would ever really need. In fact, I would say that it is going to last a long time because (a) you will not need to vacuum your pool frequently, and (b) the debris load your pool does receive will likely be fine particulates more so than leaves/flowers/etc. So if you own both a robot and a suction cleaner, your pool should be easy to keep clean.
Feel free to reach out if you want to discuss ideas for making a robot better. I believe there are lots of things that Maytronics could do to make their motors more waterproof but they choose not to simply because there is no profit to be made on robots that have long lives ...