detached filter part stuck in spa

DIYMonty

New member
Jul 9, 2023
1
Monterey
What I have learned about removing filter part stuck in spa.
Jacuzzi Imperial model 75 made in 2000 by Gatsby Spa.
We have owned the house since 2006 and so far I have done all the maintenance myself, including replacing an ozonator, two pumps, and a thermostat.
My spa filters have previously come apart while I was changing them (I wouldn’t call them “broken”), but only this week did one leave a part stuck in the spa that I was unable to remove manually. Only after breaking two small pieces of plastic off with pliers did I look for help. My first thought was ordering a 1.5 inch tub drain extractor, which I am sure would have worked, but first I consulted this and another spa forum for a quicker answer. Sure enough, there were several ideas upon which I borrowed. Thank you to those who contributed ideas of homemade tools to shove inside the stuck plastic piece to unscrew it. The tiny baseball bat I acquired 70 years ago was too big on the hitting end and too small on the handle end. My hammer handle was too wide. I didn't try a caulking tube. One shovel handle was just right with a dishcloth over the end. I pushed it down and turned counterclockwise many times, then found the part mostly screwed out. A wiggle, and I could unscrew it the rest of the way with my hand.
Though I admit the pictured filter is old, I would still chalk up this issue to a filter manufacturing defect. Three of these have come apart cleanly: one thrown away last year and these two about to go into the trash. I would argue the plastic parts should outlast the filter part. I suspect I could use my favorite two-part epoxy glue to reconnect them, but since the filters are old, I will buy two new ones. Perhaps they would last longer if I use a thin layer of that glue on the new ones, but I won’t do that. Note that the pictured intact used one is losing a little of the layer of material that covers the seam where the separation always occurs.
Others have pointed out not to screw these filters on tight. I have never used a tool to do that, and this time I have backed them off a centimeter after they are completely, but loosely screwed on. I doubt weeks of vibrations will cause them to come unscrewed.

after removal.jpegseparated pieces.jpegmostly out.jpegslightly out.jpegoptional tools.jpegsuccessful tool.jpegintact%22ish%22.jpeg
 

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What brand of filter is this?
Mine look like this & have gotten stuck in the past but luckily never broken. This has occurred with oem & aftermarket ones.
It scared me So now I am very careful not to tighten them hardly at all when putting them back in.
 
Though I admit the pictured filter is old, I would still chalk up this issue to a filter manufacturing defect.
I disagree, just based on the condition of the rubber ends. What you have is two different materials, a flexible rubbery plate molded or glued to a rigid plastic thread, and the rubber is much more prone to chemical damage than the fiber sheet or pvc threads. High sanitizer levels and low ph speed up rubber deterioration, but time will do the job even with perfect chemistry. High ph causes scale which can make threads stick.
As for defects, while they happen, they usually show themselves pretty quick. Planned obsolescence is not a defect, it's a business strategy.

I suspect I could use my favorite two-part epoxy glue to reconnect them
Only if it can be used on both rubber and pvc. Sand it first.

What brand of filter is this?
Exactly. If these keep breaking try a different brand.
 
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