Snap, you're right. This is nuts. Something's not adding up. We've coached thousands of members through a
SLAM Process with relative predictability. Once in a while a case comes along that seems to derail and not follow the norm. So let's pause for a second. I'll ask a few tough/redundant questions and recap a few things, so please try not to take offense to any of them if they seem crazy:
1 - Proper testing is #1. Your have a good test kit. Is there any chance your FC or CYA testing could be flawed? Believe me, it wouldn't be the first time. Some folks got the CYA concept inverted (backwards; saying 70 when it was 30), others were using the wrong multiplier factor for the FC (5 instead of 0.5, etc).
2 - You're on page 2 of this thread so I didn't go back, but have you done a deep clean of the sand yet? It's been 3 years since the pool was installed, so you could be harboring lots of junk down in the sand.
3 - During this SLAM period, do you have the water going through the heater as well? You do want to sanitize that plumbing.
4 - Is there anything else in the pool that can be removed? The light niche was already addressed. Things like hollow steps, rails, ladders, etc can all hold a tremendous amount of algae.
5 - Do you have a main drain? MDs have been known to trap debris under the cover stalling a SLAM.
6 - Are you brushing all pool surfaces each day? It's important to scrape the biofilm (like slimy teeth in the morning) that can build-up. We can't always see it, but it's there.
7 - Water circulation okay? If you're not sure, you can toss some ping pong balls or packing peanuts onto the water to see how water circulates.
8 - Remember, FC is consumed by one of two things - sunlight and organics. So if the CYA is accurate, meaning you're at the proper FC SLAM level, then it's algae. We can rule out ammonia because you would not be able to hold any FC or CYA with ammonia.
9 - Is there ANY chance some other unknown chemical entered your pool water? Had flooding lately? We've seen that happen before, and the chemical, either from landscaping or something else consumed a lot of chlorine. Also, is there any chance something other than regular bleach was added to the water before finding us or starting the SLAM?
Maybe something noted will clue us in on your situation.