Optimize Your In-Floor Cleaning Effectiveness and Efficiency

Re: FlowVis for In-floor Cleaning System Tuning

To get a better qualitative feel for how well your system is working, you can do a dye test. There are “harmless” water dyes sold for pools to be used for special occasions (like turning your pool green on St Patrick’s Day or red on Valentine’s Day). You could setup your system and then add the dye to your skimmer. If you use a GoPro type camera, you could do a time lapses visual of the system to see if the flow is adequate for the floor coverage needed. Just a thought....

Ultimate conclusion of study - ditch the in-floor system and buy a robotic cleaner :laughblue:
 
Re: FlowVis for In-floor Cleaning System Tuning

Dodger, with that pressure valve AND the flowvis...we could probably define exactly what is going on with my system. I looked and couldn’t find a retrofit one for my “valve dome lid” and once again I don’t want to void my Shasta lifetime warranty by adding one. My valve dome lid was just replaced last year by Shasta due to a crack that developed.

matt...the dye test seems to be another subjective test...like my “feel” test...and now that I’ve changed my valve settings for my cleaning cycles...my pool kinda looks like a spa with 4 jets (two wall and two floor pop ups)...the water moves around noticeably quicker everywhere so the dye would be pushed to all corners almost instantly.

Finally, about a robot...I’m pretty confident that I have breathed an entirely new beast into my in-floor cleaning system and it’s gonna perform better than it ever has. Believe me, I don’t make this type of claim often...So I’m gonna pass on the robot for now, haha.
 
Re: FlowVis for In-floor Cleaning System Tuning

jonpcar,

Why did you have any flow rate going to the wall ports at all? Most in-floor systems don't even have wall ports. They are nice if something would to fail in the in-floor but while using the in-floor, I would just shut them off. That is going to be the most efficient and it won't effect cleaning or circulation at all.
 
Re: FlowVis for In-floor Cleaning System Tuning

Sure, if you want to go “over the top” .... or you could just do what Mark did -

Circulation Dye Test

d1e96d4025c6273d301bf35788afa97c.jpg


Winner takes it all , looser takes a fall!!
 
Re: FlowVis for In-floor Cleaning System Tuning

jonpcar,

Why did you have any flow rate going to the wall ports at all? Most in-floor systems don't even have wall ports. They are nice if something would to fail in the in-floor but while using the in-floor, I would just shut them off. That is going to be the most efficient and it won't effect cleaning or circulation at all.

Mark, you always want to have side wall returns going to help create a swirl in the pool to send surface debris to the skimmer.

d1e96d4025c6273d301bf35788afa97c.jpg


Winner takes it all , looser takes a fall!!

You two need to put on those gigantic blow up sumo suits, and duke it out over a case of brew ha ha’s!! :mrgreen:
P.S good movie!!
 
Re: FlowVis for In-floor Cleaning System Tuning

jonpcar,

Why did you have any flow rate going to the wall ports at all? Most in-floor systems don't even have wall ports. They are nice if something would to fail in the in-floor but while using the in-floor, I would just shut them off. That is going to be the most efficient and it won't effect cleaning or circulation at all.

Mark...those early posts I made were long and tedious...but they explain exactly why I intentionally turned on the walls ports in parallel to the cleaning system. Like you, I believed (for 25 years) that the most effective (edit: you said efficient and meant efficient...I replied efficient but meant effective, so I misresponded to what you said and meant) cleaning would occur with all water return directed to the pool cleaning heads. I believe the data shows that this is NOT the case. Here is another way to explain the data.

Unfortunately (and this may be specific to my system, or my type of system), my “effectively clogged” cleaning system limits the amount of water that can be pushed out to the cleaning heads...this in turn limits the water that can be pulled back into the filter. With real numbers...my cleaning system maxes out at 50gpm, but the system can handle 100gpm. This unused capability is wasted when using the in pool’s in-floor cleaning system.

Partially Turning on the pool wall returns “recovers” this unused flow and doubles the cleaning system effectiveness. This is not intuitive and like others, I was surprised to discover this.
 

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Re: FlowVis for In-floor Cleaning System Tuning

Mark, you always want to have side wall returns going to help create a swirl in the pool to send surface debris to the skimmer. !

Rob, I saw you post this on another thread and was curious where this concept comes from. I've not read it anywhere else, nor gotten that direction from Zodiac or other floor system support companies.
 
Re: FlowVis for In-floor Cleaning System Tuning

Partially Turning on the pool wall returns “recovers” this unused flow and doubles the cleaning system effectiveness. This is not intuitive and like others, I was surprised to discover this.

Just for arguments sake, I'll say again that the only doubling that happens is possibly IF the pop-ups are still throwing their max rated amount. And in your case, you haven't proven that they are. My feeling is the "effectiveness" in your analysis is rather unscientific. :)
 
Re: FlowVis for In-floor Cleaning System Tuning

Mark, if you do a search on pointing eyeballs, you’ll see lots of good stuff. If all your in floor heads are pointing towards the main drain, then what is pushing the surface water to move debris to the skimmer?? A perfect example and to test it out on your pool, take a handful of ping pong balls and toss them in the pool. Watch them and see what they do. Do they all end up in the skimmer? Or do they wander around the pool?
 
Re: FlowVis for In-floor Cleaning System Tuning

Mark...those early posts I made were long and tedious...but they explain exactly why I intentionally turned on the walls ports in parallel to the cleaning system. Like you, I believed (for 25 years) that the most efficient cleaning would occur with all returns directed to the pool cleaning heads. I believe the data shows that this is NOT the case. Here is another way to explain the data.

Unfortunately (and this may be specific to my system, or my type of system), my “effectively clogged” cleaning system limits the amount of water that can be pushed out to the cleaning heads...this in turn limits the water that can be pulled back into the filter. With real numbers...my cleaning system maxes out at 50gpm, but the system can handle 100gpm. This unused capability is wasted when using the in pool’s in-floor cleaning system.

Partially Turning on the pool wall returns “recovers” this unused flow and doubles the cleaning system effectiveness. This is not intuitive and like others, I was surprised to discover this.


From a EF perspective, I agree but from a watts perspective, the 100% cleaner is the most efficient. The gallons pumped is not really that important. Watts matters far more from an energy efficiency perspective. The EF methodology assumes you need to turnover a pool a certain number of times per day and that is simply not true.

But for the 85/15 and 50/50, how did you measure the flow rate to each branch? The valve setting affects flow rate in each branch but it is not proportional the the valve setting. So having the valve at a midway point does not mean 50% the flow is going in each direction. Head loss determines the flow rate in each direction.

The pressure at the dome needs to be the same to maintain the same flow rate through the in-floor no matter what valve setting so as you redirect flow rate to the wall returns, you must increase RPM to maintain the same flow rate to the in-floors.
 
Re: FlowVis for In-floor Cleaning System Tuning

From a EF perspective, I agree but from a watts perspective, the 100% cleaner is the most efficient. The gallons pumped is not really that important. Watts matters far more from an efficiency perspective. The EF methodology assumes you need to turnover a pool a certain number of times per day and that is simply not true.

But for the 85/15 and 50/50, how did you measure the flow rate to each branch? The valve setting affects flow rate in each branch but it is not proportional the the valve setting. So having the valve at a midway point does not mean 50% the flow is going in each direction. Head loss determines the flow rate in each direction.[/

& to be further convoluted by the misplacement of the T fittings.
 
Re: FlowVis for In-floor Cleaning System Tuning

Mark, if you do a search on pointing eyeballs, you’ll see lots of good stuff. If all your in floor heads are pointing towards the main drain, then what is pushing the surface water to move debris to the skimmer?? A perfect example and to test it out on your pool, take a handful of ping pong balls and toss them in the pool. Watch them and see what they do. Do they all end up in the skimmer? Or do they wander around the pool?
I wasn't suggesting that you don't skim. Just don't do it at the same time as the in-floors are on. Again, from an efficiency standpoint, you would be better off running the in-floors at 100% at the lowest possible RPM, then switching over to the skimmers at a much lower RPM. Total wattage used will be far less than trying to do both at the same time. Higher flow rates = higher energy use.
 
Re: FlowVis for In-floor Cleaning System Tuning

I wasn't suggesting that you don't skim. Just don't do it at the same time as the in-floors are on. Again, from an efficiency standpoint, you would be better off running the in-floors at 100% at the lowest possible RPM, then switching over to the skimmers at a much lower RPM. Total wattage used will be far less than trying to do both at the same time. Higher flow rates = higher energy use.

Oh, ok, I got ya now. ;)

But, I agree with you, but at the same time I’m really curious to see what Jon comes up with. I guess I could see your argument if the debris on the floor was leaves and things that are heavy enough to stay on the bottom. But here, where we get a super fine powder like dust, the floor cleaners would just “blow it around” and mix it with the water until eventually it falls back to the floor when the pump is off. So I can definitely see the angle that Jon is coming from. :cheers:
 
Re: FlowVis for In-floor Cleaning System Tuning

Lots to think about and lots to reply to, I’ll try to get to it tonight. In the meantime...

But here [in Arizona], where we get a super fine powder like dust, the floor cleaners would just “blow it around” and mix it with the water until eventually it falls back to the floor when the pump is off. So I can definitely see the angle that Jon is coming from. :cheers:

Rob, you hit the nail on the head with this comment. The only time my pool really gets dirty (can’t keep up) is when we get this dust. You need the ability to stir it up and immediately filter it for the cleaning system to remove it, or run the cleaning system for hours and hours (sometimes days) like I used to when I was busy, working, and never bothered to brush or vacuum. My cleaning system does not deal well with larger debris or heavy, small items like pebbles or seeds (one of my neighbors trees), etc.

Also, Mark I realize that in my initial response to you, in one instance I mistakenly used the word “efficiently” rather than “effectively. I have changed that in my post.
 
Re: FlowVis for In-floor Cleaning System Tuning

Also, Mark I realize that in my initial response to you, in one instance I mistakenly used the word “efficiently” rather than “effectively. I have changed that in my post.
But didn't you claim a 50% decrease in energy use (in red too)? I still don't think you are comparing apples to apples. The three scenarios do not have the same flow rate to the in-floors. As you redirect flow to the wall ports, the RPM must go up to compensate and deliver the same flow rate to the in-floors. As I stated before, the in-floor manifold must maintain the same pressure in order to maintain the same flow rate.
 
Re: FlowVis for In-floor Cleaning System Tuning

Just for arguments sake, I'll say again that the only doubling that happens is possibly IF the pop-ups are still throwing their max rated amount. And in your case, you haven't proven that they are. My feeling is the "effectiveness" in your analysis is rather unscientific. :)

Dodger, I agree with everything! But, just for arguments sake (haha) suppose I had decided to run my “new improved cleaning system” (final version with the 2-notch Jandy) at the 95% Pump Max number rather than the 80% number that I have decided to try. Here is what that the data would look like:

Pump RPMWattsGPMGallons/KWh
100% Cleaning (Original Configuration)2760873402749
Jandy 2 Notch (New Final Configuration, 50%/50%)32781878953035

I can guarantee you that my pop-ups in this “new final configuration” outperform the pop-ups in my “original configuration”. Yes, I am still basing that on my “feel” (darn, I wish I had one of your pressure gauges ), but it would not even be close. In this scenario, I might be brazen enough to claim a 2.5 effectiveness increase but I’ll stick with the doubling claim.

[As it turns out, my "guarantee" was wrong and the "feel" test using my sensitive fingers was not as accurate as I thought they were. The key to understanding flows out of the manifold to the cleaning heads is to have a PSI gauge at the manifold which allows more accurate comparison.

As it turns out, for the case I chose equivalence in feel, about 27 gpm were coming from the floor popups and 53 gpm were coming from the wall returns, roughly a 37%/63% ratio, I am not fixing any of the discussion that takes place based on my original assumption

The measurements of the manifold PSI in later posts show that the PSI in the 1st case was 18 and in the 2nd case was 15.5. Both of those numbers are probably higher than what I need in the manifold to properly drive my popups, recommended pressures are usually below that, but my system is older and I don't know if it has any official requirements: A&A type 1 popups]

In addition, using that operating point, I can still claim an improved power efficiency (whatever that term means…Mark has me questioning that, haha) of 10% (2749 Gallons/kWh > 3035 Gallons/kWh).

If we can agree on that, then there is a middle ground between my chosen point and this not-chosen point where my pop-ups work as well (or better) [we know the flow was not as high so this claim is false, how much this compromised "throw" of the cleaning heads is not clear as I was overdriving them to begin with; my later experiments showed that both of these PSIs are higher than I really needed in my system] than my original configuration AND the water is filtered at a 2X+ rate. I am going to call that doubling the cleaning system’s effectiveness, you can call it what you want :D

I concede, after your posts and Mark’s posts, that the pressure in my in-floor manifold (Mark’s term for the dome/cleaning system valve) must be reduced in my final chosen scenario (have I said I wish I had one of your pressure gauges?). But I suspect that it is on a point on the curve where higher pressure has flattened manifold output OR that the drop in pressure is relatively small and so is not impacting the manifold output significantly.[Both of these claims were wrong, we now have a pressure gauge] No I can't prove either of these because I don't have a pressure gauge!

By the way, after the next monsoon…I am definitely going to run my "new cleaning system" with my pump at 100%...efficiency be darned (it x'd out my original word)! I’m gonna see how fast I can clear up that 1/8th inch of mud that settles on the bottom of my pool overnight.
 

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