New Raypak heater leaking

PixieDust

New member
Jul 19, 2021
4
Illinois
Pool Size
30000
Surface
Plaster
Chlorine
Liquid Chlorine
This is my first year owning a pool. I replaced the heater this spring after the old heater’s heat exchanger failed. The new heater was installed by my pool service company and has been functioning, but I noticed water leaking from the bottom several times. I notified my pool guys, but each time the leak would stop when they came to inspect. Today the heater started leaking again and I decided to try to locate the leak myself. Water was leaking from the yellow drain plug and flooding the bottom of the heater. The leak stopped after I tightened the plug, but now I’m concerned about all the visible rust and mineral build-up inside the heater. Is this because of the leak and water dripping inside or because of poorly balanced chemicals? Should I be concerned about other issues?
 

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Rusting is what heaters do.

You may want to put Loctite on the drain plug to keep it tight.

Lets see what @swamprat69 thinks.
 
Parts of the burner tray brackets are showing a good amount of rusting. You might want to try using a "rust converter" and/or "high temperature rustoleum" in order to prevent further rusting and get as much longevity as possible from the rusted parts.
 
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