Crosswind V flow rate concerns

nmqjstl

Member
May 21, 2022
5
St. Louis, MO
I recently installed a Crosswind V Heatpump, model 8550. I created a bypass so I can have water flowing around the heater. When I run my pump at 2500 rpm my filter pressure gauge reads 7 PSI (recirculate mode on multiport valve) and I see 60 gpm. I then turn my 3 way valve so water is routed fully through the heater and my pressure gauge jumps to 14 psi and my flow rate drops to 35 gpm.

It seems like any increase in pump speed above 20 gpm causes significant increase in pressure and drop in gpm.

Can anyone who has a crosswind v with a bypass share their filter pressure in bypass mode and in running through the heater mode?

I asked a friend who has a different brand heat pump and he said “needle barely moved, maybe 1 psi” so I am looking for a few additional data points.

And if anyone has seen something similar and has advice, I’d really appreciate it!!
 

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The high head loss is due to water moving through a small titanium tube that is also spiraled.

In my opinion, they need to double the diameter of the titanium tube to provide better hydraulic efficiency.

Water flows through the inner tube and refrigeration flows between the outer & inner tube (refrigeration loop).

The temperature of refrigeration and water are different, so heat will transfer from one with high temperature to the other one.

The flow is mostly counter-flow.

Bypass AssemblyDeluxe models include a bypass assembly. For standard models, the bypass assembly may bepurchased as a kit separately from Raypak. Part Number 100-10000816



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The titanium tube is about 30 feet of small diameter spiraled tube, which presents horrible head loss.

In my opinion, the tubing needs to be a lot bigger and smooth.
The trouble with larger/smooth tube is that it doesn’t transfer heat as well. I’d expect then to have more than one tube if the tubing is much smaller than 2” diameter so they can get more water through in the same time.
 
A larger diameter tube has more surface area and that causes better heat transfer.

A larger tube with the same surface area but smooth will have the same heat transfer but better hydraulic efficiency.
The spiraling creates turbulence in the fluid that ensures the water going through The tube gets mixed up as it’s traveling through much better than if it was a smooth tube, creating more heat transfer in shorter distance. We used almost the exact same set up in homebrew fermenting systems that need to cool down liquid wert very quickly. Non spiraled tube tend to allow the liquid near the center to pass through without contacting the Outer walls of the tubing.
 
For 40 GPM at 100,000 btu/hr, the temp rise from inlet to outlet is only 5 degrees.

Even if you want to use spiraled tube, going larger diameter will improve heat transfer and greatly improve hydraulic efficiency.
 
Thank you for all the replies. I am trying to discern how much this is specific to Crosswind V, or is this an issue with all heat pumps. I looked at BTU and COP when making comparisons, but admittedly did not factor in flow efficiency. I believe I would still have the option to make a swap if this is about this model, but obviously wouldn't bother if it is the same with all heat pumps.

Would I be better suited to switch it out for a Hayward or AquaCal? Anyone have opinions on better alternatives.

Edit: I just found this on the AquaCal website:
  • Patented hydraulic design adds only 2 PSI at 45 gpm, increasing compatibility with two-speed & variable speed pumps
Looks like I picked the wrong one.
 
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