SPA heater, what would happen?

No. During the whole process (from pushing "Pool on" until the Service Heater led turn on), it just get to ~0.1A.
That means that the ignitor is not getting hot.

Either the ignitor is bad or it is not getting 120 volts.
The Fenwal must turn on the igniter a couple of seconds at least, right?
The ignitor is energized with 120 volts about 20 seconds before the gas valve is opened.
 
Is the ignitor getting 120 volts?

If no/low voltage, then the Fenwal is not providing the necessary voltage.

If the ignitor is getting 120 volts and no current/amps, then the ignitor is bad.

The igniter (if I measured good, point S1 and S2) it getting ~7Vac all time.

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Pull out the Fenwal circuit board and show both sides.

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I noticed there is an area on the plastic case which shows a part generating heat.

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Must be the green resistor in the corner. Has you see similar situation in other boards?

1734647230419.png
 
This is probably the relay driver.

I think that part number ULN2803A will probably work for the relay driver.

ULN2803A is a commonly used integrated circuit chip that is a high-current and high-voltage relay array driver.

It is an 8-bit NPN integrated transistor array that can be used for high-current loads such as LED strips, displays, stepper motors, and drive relays.

ULN2803 is a high-voltage and high-current Darlington transistor array and is mainly used as a relay driver with an ability to handle 8 relays at a time.

https://www.mouser.com/ProductDetail/STMicroelectronics/ULN2803A



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@JamesW please, may you let me know if you have further suggestion regarding this image? (FC+/-)
The board was just an example used earlier for example.

Ignore the red arrow.

See if the relay is getting 24 volts DC.

If the relay is getting 24 volts DC and not closing, then the relay is bad.

If the relay is not getting 24 volts DC, then the relay driver might be bad or the main circuit board might be bad.
 

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