Steve, I have to admit, after going back to the start of this thread I'm a bit confused, so I better double-check some things. In posts 6-9 you noted doing an OCLT last Friday, but it wasn't clear if the SWG was off. You also mention the SWG running for 12 hours a day, is that day or night? We wanted to confirm no algae last week before adding the conditioner, and you have since added more, so your CYA should be higher. That "should" help your SWG as long as there is no algae. For what it's worth, my pool is slightly less that yours and when I added chlorine manually, it took a 1/2 gallon each day to increase my FC by about 2.5 ppm. Your pool is slightly larger, so you probably need about 3/4 gallon just to kick the FC up about that much.
You seem to still have concerns about the FC level from one day to the next. To do that, we need to be sure if we're monitoring how well the SWG is working, or if there is an algae issue eating chlorine. If the water is crystal and you recently passed the OLCT properly, then that should eliminate algae. Now if you are concerned about the SWG, my suggestion would be to use just enough chlorine to get the FC up to about 6 ppm, leave the SWG on as programmed, do not add chlorine, and monitor the FC. If the FC falls to 4 ppm the next day with just the SWG, increase the output % and/or pump run time to produce more FC. If you don't remember how to calculate how much FC your SWG should produce in 12 hours, the
PoolMath can help.
I hope this addressed some of your concerns. Lots of folks hear to help.