I understand that this is all very disheartening for you, and we each have different tolerance levels, differences in time and cash available to work the problems. I have friends who threaten to fill in their pools or sell the home simply because of the
regular maintenance issues, let alone the difficulties such as yours. But I encourage you to continue the battle if you can muster the tenacity. I agree too about the service industry, and the issues seem to cross all disciplines, whether pool-related, electrical, roofing, auto repair, you name it. Is it getting worse, I don't know. My personal solution is to educate myself at least to the degree that I can judge a good opinion from a bad one. Referrals can help, but even that can be spotty. Speaking of education, watching that video I posted is till a good idea, I think. It's almost 2 hours long and leads to still more long videos, but good stuff to make us smarter:
YouTube
It's just that your issue could be as simple as one unbonded rail. You asked "But if the bond wire hooked to the pool pump sends the voltage back around the pool. etc.." I think
@ajw22 answered that in one way with the quote below, but I'll take another stab at a possible explanation. First, his quote:
Equipotential bonding causes all points that you can touch around your pool to have the same number of electrons. It could be many, high voltage with reference to a ground of 0, or few, low voltage with reference to a ground of 0. As long as there is no difference in electron potential between points you touch then there is no electron flow through your body and no tingles.
I think that quote means that proper bonding renders the source of the voltage rather moot. But continuing anyway with analysis of possible sources.... If
@mas985 and others are correct that NEV is the source, the answer to why your pump connection to the bonding wire "inserts the NEV" may be because your pump could be the only electrical device in contact with the water that also has a green ground wire attached, wherein that ground wire is tied to the power company neutral back at your main panel (and only there per NEC code, no secondary ground rod allowed except in very rare cases, also as others have pointed out, because the 2nd ground wire/rod creates several other risks). If excessive NEV is indeed sourced from the power company load variations (or elsewhere in your home), and many posts offer experience that it happens all the time, then it seems to me the NEV promulgates to the pump through the green ground wire, then onto the bonding wire. Then we remind ourselves AGAIN that would not be an issue if the rail and all other metallic devices within 5 feet of the pool were all bonded together. There simply would be no way to create potential (electron quantity) differences between the rail and the water.
I suppose you could run another test but I'm not sure this is wise or advisable.... Is your pump the only device that is both bonded and grounded? For example do you have a heater or SWG or other device with both attachments? If the pump is the only such device and you keep the bonding wire attached but momentarily disconnect the green ground wire from the pump (power off would be safest, since that never affected your test results anyway). .. Does the problem also go away in that case? In other words does the rail to water differential disappear when the pump is disconnected from the green ground wire. It's just an idea, and it doesn't even prove the power company is the source, because there could still be a problem with that ground wire (and it's path with possible connections to other devices) from the panel to the pump. I'm rather hoping
@mas985 or
@ajw22 will comment, because I'm just thinking through the logic.
Still with you - Joe