Need new Motor and/or Pump. Variable?

JaKoe

0
Apr 28, 2015
11
Mesa, AZ
I'm hoping to get some good advice here . . .

My 15+ year old Hayward MaxFlo 1 HP motor started humming and tripping the breaker. In Feb., I called a Pro and he said to leave it since it did eventually turn on and sounded ok. Now it is also leaking. (I figured out myself that it is the capacitor and would need a seal kit at a minimum). Due to it's age I figured I should maybe replace it with a variable speed. I have spoken with several Pro's and have NO confidence (Say they are licensed when they are not, some don't have a license). I've received conflicting information and installation/mark-up costs seem excessive. It also seems that I would have to hire someone to reset the darn thing to make sure it doesn't get set too high and damage my filter since they want to sell me a Pentair 3HP Intelliflo. I feel like it will cost be money in service calls to set the thing.

First, I am unable to calculate any cost savings with manufacturer's on-line calculators. I am on a time-of-use electric program and pay much lower rates during certain times of the day. 2-3 months in the summer it seems I need to run my pump almost 24 hrs a day or I have problems with green algae. Other than that, I run it during off-peak hours where electric rates are .721 cents/kwh. It can be as high as .22 for 8 hours a day in July and August. I haven't sat down and performed the actual calculations yet based upon these rates and the hours I run my pump YET. But, a Hayward Superpump costs $379 on amazon and I can install it myself. Looks like a variable speed (most Pros are pushing the Pentair Intelliflo 3HP) which will run $1400. The Pentair Superflo VS would cost $1000.00. The $621 to $1021 price difference is an awful lot of electricity on a product with a 2-3 year warranty, NOT including labor!

I am also concerned that they are trying to sell me a 3 HP motor which is way too big for my filter (Hayward with a flow rating of 62 GPM). I am told they turn the variable speed pump down but that saves A LOT of electricity. If it got turned up, it could damage my filter. I am told the Pentair 1.5 HP Superflo, which is still higher than what I have, would have to run at medium and high, and wouldn't save as much electricity. This doesn't make sense to me.

So I'm thinking of replacing my pump with another single speed, but because the pros are telling me that the pump is undersized for my pool, I was thinking of going to a 1.5 HP. But then I read that might be too big for my system. Hayward Sand Filter Pro Series, Filtration 20 GPM/ft2, Flow Rate 62 GPM, Max Pressure 50 psi. I'm trying to find a site that tells me how to calculate the head and just figure everything out for myself. I have 30,000 gal pool, 1.5" inflow/outflow pipes.

I'm so frustrated dealing with these "Professionals"! And no one will give a written quote!!!!!! These guys want

Should I replace with single speed 1 HP or 1.5 HP? Or am I missing something on the variable speed pumps that take 20 years to recoup the cost on a product that's only warrantied for 2-3 years?
 
For what it's worth, I just got a Hayward Superpump 1hp which matched previous from a motor perspective. $299 from Doheny with overnight shipping. No problems at all.
 
I am a recent convert from single to variable, mostly due to a rebate. Mine (see my sig) has a built-in timer and presets which I like for time-of day-energy consumption, my old did not. I have a pool vac that ran great on my single speed, it took a lot of finagling to find a good RPM on the variable to keep it working. However I found TFP after buying the pump and have read some threads suggesting pools don't need to be turned over as frequently - TFP user mas985 (https://www.troublefreepool.com/members/220-mas985) has some signature links you may find helpful - so I may have bought a smaller single-speed if I'd known better.
 
I am a recent convert from single to variable, mostly due to a rebate. Mine (see my sig) has a built-in timer and presets which I like for time-of day-energy consumption, my old did not. I have a pool vac that ran great on my single speed, it took a lot of finagling to find a good RPM on the variable to keep it working. However I found TFP after buying the pump and have read some threads suggesting pools don't need to be turned over as frequently - TFP user mas985 (https://www.troublefreepool.com/members/220-mas985) has some signature links you may find helpful - so I may have bought a smaller single-speed if I'd known better.

Yes, I've been reading several articles and am getting overwhelmed. I would be concerned over not being able to use my baracuda pool cleaner. So do you regret purchasing the variable speed? Have you noticed a decrease in your electric bill? If so, by how much?

State law here in AZ requires that pros install a variable speed if replacing the pump, though most "Pros" aren't hindered by that law.
 
JaKoe, it's totally overwhelming I agree. I have to hold back from asking things that have been answered partially in other threads just to get a boiled-down definitive answer. But that's also what makes this place great - unbiased answers for seemingly everything.

I have no regrets choosing variable, it gives me the most flexibility to run it however I want. I found I can run my Baracuda reliably at 2800 RPM. I suspect most variable pumps have programmable presets like mine to make this easy. The only other difference as I recall was when backwashing - the new pump primes for a few minutes when turned off/on so you're actually backwashing while priming. Mfg assured me it's normal.

Pump is only a month old so I don't have $$ savings info yet but again this will be unique depending on the timer cycles you set. CDN rebate was also contingent on pro install (and 60% less than the US rebate which is typical :mad:)
 
All I can add is I run my VS pump at a very low RPM, 1200, which is high enough to keep the SWCG working, and I have a beautifully clear pool. And, at 1200 RPM it uses only 114 watts per hour. I run it at this speed 24 hours a day to get complete turnover unless we expect a lot of swimmers then we will crank it up, and crank up the SWCG setting, too.
 
I have experienced nightmares w a Hayward EcoStar 3200 variable speed junk, I mean pump.

It seems those that run their VSP at a constant speed [low RPM's] seem to have the least issues...running a VSP all the time at 1200rpm is like having either a low rpm single speed pump or running a 2-speed pump at the lower rpm's. But, w a vsp, you have the capability to run at higher RPM's while a single speed you would not, nut the 2-speed you would, well, at least ne higher speed. Two-speed pumps are less of a problem than VSP's. this might be the way to go for you.

Since it's not noted that you have automation, and you're convinced you want a VSP, I would go w one of the Pentair models which seems to have a lot less problems than the Hayward. If VSP's can save you $$$ on running at lower speeds, but you are always having to fix it or worry about fixing it, believe me, the "potential" savings is nowhere near the cost savings vs a reliable single speed or two speed...one you buy it, you own it...choose wisely
 
Well, I purchased a new Century 1 HP motor ($129) and seal kit ($20), and did the replacement myself in about 3 hrs. Directions for the seal kit could have been better, but I figured it out. I used inyopools. Most of my time was spent searching for the right tools and viewing the videos and instructions. Compared to the $1000 - $1400, I am very, very, happy.
 

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Well, I purchased a new Century 1 HP motor ($129) and seal kit ($20), and did the replacement myself in about 3 hrs. Directions for the seal kit could have been better, but I figured it out. I used inyopools. Most of my time was spent searching for the right tools and viewing the videos and instructions. Compared to the $1000 - $1400, I am very, very, happy.

Nice job!

BTW: Don't want to burst your happy bubble but; Regarding your original post and mention of running the pump 24x7. Running the pump more will not help with controlling algae unless you are using pucks or SWG. If you are using pucks be prepared to reach a point where algae control is lost forever due to high CYA. Algae is caused by poor pool water chemistry not filtering.

Pool School - ABCs of Pool Water Chemistry
Pool School - Recommended Levels
 
Nice job!

BTW: Don't want to burst your happy bubble but; Regarding your original post and mention of running the pump 24x7. Running the pump more will not help with controlling algae unless you are using pucks or SWG. If you are using pucks be prepared to reach a point where algae control is lost forever due to high CYA. Algae is caused by poor pool water chemistry not filtering.

Pool School - ABCs of Pool Water Chemistry
Pool School - Recommended Levels

That was the selling point of the variable speed pumps! Claiming that circulating water at low speed prevents algae? I do use the pucks and need to drain my pool water every few years, but calcium also gets high here in Arizona. I've had to drain because of high CYA, too. Draining is still less costly than a 3 yr. variable speed pump.
 
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