How often are you checking your CL? It almost sounds like your pool system and swcg are on the flirting edge of algae blooms and when the system flow gets too low you have a bloom happening. What are your test numbers?
I'm not the best and I admit that it many times is not good. But this seems to be a flow problem more than an algae/chemistry problem. I'll explain more below.
It's not making sense to me that flow is decreasing but you're not seeing an increase on the pressure gauge. Could the gauge be faulty?
I'm assuming you mean the filter pressure gauge?
As I said above, I cleaned the filter out on 7/2. Pressure went to a normal and the flow was good. I started SLAMing and today, just now, 7/4 at noon, the flow is already low. It literally was flowing fine when I got in and within 30mins it went low flow. The pressure gauge did not suddenly jump up - just the flow suddenly dropped.
I cleaned the skimmer (not bad). I cleaned off the floor port (had some stuff on it, but not blocking it). I cleaned the pump basket (some stuff on it, but not bad). Turned pump back on and pump pretty much instantly primed and went back to normal flow. Then about 30sec later it went to low flow on the IC40. FlowVis reads 20gpm. This is at 2200rpm.
And before anyone says it - yes the careful chemical levels I am sure do not help stop algae which in turn clogs the filters. But in this case I just cleaned them less than 48hrs ago. If I kick it up to 2900rpm then I have IC40 good flow again.
I took some numbers a year ago as I was trying to find out how often to clean the filters:
Filter with no DE, 1610rpm, 0psi, 40gpm
Filter with no DE, 2500rpm, 9psi, 60gpm
Filter with DE, 1610rpm, 0psi, 40gpm*
Filter with DE, 2500rpm, 9psi, 60gpm*
* These numbers dont make sense as I would expect a flow decrease and a pressure increase with DE charged
Then just 2 months ago when I started having issues, on old filter grids:
Valve on circulate (bypassing filter), 1900rpm, 35gpm
Just tested again at 2000rpm, recirculate and it is at 40gpm. If I turn it back to filter then it will go back up read OK on IC40 , flow of about 30gpm and if I sit there for X minutes (could be 5min or 15 or 120) the flow will eventually go down to about 18-20gpm and the IC40 will turn off.
EDIT: I just now turned it to 2900rpm as that was allowing the IC40 to work but now it is back down to 20gpm and IC40 low-flow. So I'm basically back to where I was prior to replacing the grids. Guess I can tear down the filter yet again and get ya'll a baseline of current pressure and flow with a freshly cleaned filter.