Pipes Exploded. Help!

jennioh

Member
Jul 28, 2024
6
Costa Mesa, CA
Pool Size
10000
Surface
Plaster
Chlorine
Salt Water Generator
SWG Type
Hayward Turbo Cell (T-CELL-5)
Hello, we replaced the board in our salt cell and then several hours later heard a large boom and in the morning saw that our pipes had burst in several places. I would appreciate any help in understanding how this may have happened. Thank you! Pictures below of the damage.
 

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Hello, we replaced the board in our salt cell and then several hours later heard a large boom and in the morning saw that our pipes had burst in several places. I would appreciate any help in understanding how this may have happened. Thank you! Pictures below of the damage.
Salt cell may have exploded by being powered on without water flowing through it. Is the flow sensor functional or is it integrated in the cell?
 
Last edited:



 
We do not recommend that the flow switch is the primary cutoff for the salt cell. If the switch fails, but still indicates to the system there is flow, when there is no flow, the gas buildup can explode...apparently that is what happened.

You need to install a primary power control that powers off the cell when the pump is off...there are a number of options...
Get a timer and put your pump and cell on the same timer to power down the cell when the pump is off.
Or use a current sensing relay (CSR) to power down the cell when the pump is off.
Or get some automation that will turn the cell off when the pump is off.

You still need the flow sensor, but that should be a secondary cutoff.
 
Salt cell may have exploded by being powered on without water flowing through it. Is the flow sensor functional or is it integrated in the cell?
Hi! I believe the flow sensor is functional. We just replaced the board and it was working correctly when we checked it after replacing. Perhaps I was looking at the wrong thing? But the light that said “no flow” was turned off, the power light was on, and the generating light was on. When the explosion occurred the pump was not running which typically turns off the whole system.
 

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We do not recommend that the flow switch is the primary cutoff for the salt cell. If the switch fails, but still indicates to the system there is flow, when there is no flow, the gas buildup can explode...apparently that is what happened.

You need to install a primary power control that powers off the cell when the pump is off...there are a number of options...
Get a timer and put your pump and cell on the same timer to power down the cell when the pump is off.
Or use a current sensing relay (CSR) to power down the cell when the pump is off.
Or get some automation that will turn the cell off when the pump is off.

You still need the flow sensor, but that should be a secondary cutoff.
This is very helpful! Thank you so much.
 
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