Heater always in return line or plumbed to bypass.

rockisland

Gold Supporter
May 18, 2025
10
Escalon, CA
Pool Size
12500
Surface
Plaster
Chlorine
Liquid Chlorine
When our pool was installed back in 2001 with a constant speed pump and a Hayward H400IDL natural gas heater, the heater was plumbed in the return line with only a valve to control the flow between the pool and spa. I later upgraded the pump to a variable speed pump and installed a bypass valve for the heater because I had learned that running the return water constantly through the heater was basically costing me more money by putting a higher load on the pump.

Now, when we run the heater, which is probably only once or twice a year, we get small black flakes in the spa which makes me think the heat exchanger is delaminating internally and maybe that's happening because water just sits in it for extended periods.

I'm in the process of installing a SWG and I am wondering if I should leave the current heater bypass setup or change back to always in the return line. The photo is of the current setup.

Any thoughts, comments, or opinions are welcome.
 

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I would leave the heater bypass. Recommendation is NOT to completely close the bypass. Leave it open a crack so that you have a bit of flow through the heater at all times to keep some chlorinated water flowing and not have a stagnant pool in the heater.
 
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I would leave the heater bypass. Recommendation is NOT to completely close the bypass. Leave it open a crack so that you have a bit of flow through the heater at all times to keep some chlorinated water flowing and not have a stagnant pool in the heater.
Great, that makes things a whole lot easier! Thanks!
 
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