TRUK,
In a previous thread, I recall you were trying to diagnose a suction side leak with lots of air entering the pump the basket. Is it fixed? This may be causing inconsistent flow causing your SWG to turn on and off during the run cycle.
As Oly suggested, try bumping up your FC with liquid chlorine. I would do the overnight chlorine loss test (
OCLT) with the SWG shutdown. If no significant loss, on the following night, do an overnight chlorine production test. Run your tests at the same time as the OCLT. Run the SWG overnight and calculate FC gain after the morning test. Compare the FC to expected gains from Pool Math.