Yes, I'm the one that's confused, and unfortunately, it's my nature to research things to death before pulling the trigger on a major purchase.... 
1. Over-sizing - I'm clear on this, for the most part, but....There's seems to be an "acceptable" range for over-sizing, which for my 25K gallon pool, would mean anywhere from a 40K to 60K system. I understand the concept of running the system at a fraction of it's output for longer service life, but there must be a point of diminishing returns.
2. System Output - To make things more complicated, one system designed for a 60K gallon pool generates the same chlorine as another system designed for a 45K gallon pool. I spoke to the company that makes the 60K gallon system, and they said it would be more than perfect for my pool. It is rated for 2lbs per day, so does that mean any system rated at 2lbs per day would be sufficient, regardless of it's "up to XXX gallons" rating? Or, is there no common criteria for these measurements?
3. Weighing Cost/Performance - The higher the output, the more expensive the system and replacement cell. For example, I could buy the 45K gallon unit on sale, and two additional replacement cells, for the same upfront cost as the 60K unit. At what point does over-sizing become cost prohibitive?
4. Adjustment Ranges - Some units allow finer adjustments, while others allow for adjustments in increments of 25%. I understand the benefit of finer adjustments, but how common is it that you'd be in between the ranges offered by a simpler system? From what I've read, the % adjustment merely controls the on/off cycle of the cell, which runs at 100% when it's on. What's the difference between operating the unit for 4 hours at 100%, or 12 hours at 25%? The cell is still operating at 100% for the same period of time, right?
5. The Ultimate Decision - For a 25K gallon pool, does it make sense to over-size further to a unit that produces 3lbs/day, or is that overkill? It seems 2lbs/day should be more than sufficient for a 25K gallon pool, so what am I missing?
Thanks! I'm going to order one tomorrow....
1. Over-sizing - I'm clear on this, for the most part, but....There's seems to be an "acceptable" range for over-sizing, which for my 25K gallon pool, would mean anywhere from a 40K to 60K system. I understand the concept of running the system at a fraction of it's output for longer service life, but there must be a point of diminishing returns.
2. System Output - To make things more complicated, one system designed for a 60K gallon pool generates the same chlorine as another system designed for a 45K gallon pool. I spoke to the company that makes the 60K gallon system, and they said it would be more than perfect for my pool. It is rated for 2lbs per day, so does that mean any system rated at 2lbs per day would be sufficient, regardless of it's "up to XXX gallons" rating? Or, is there no common criteria for these measurements?
3. Weighing Cost/Performance - The higher the output, the more expensive the system and replacement cell. For example, I could buy the 45K gallon unit on sale, and two additional replacement cells, for the same upfront cost as the 60K unit. At what point does over-sizing become cost prohibitive?
4. Adjustment Ranges - Some units allow finer adjustments, while others allow for adjustments in increments of 25%. I understand the benefit of finer adjustments, but how common is it that you'd be in between the ranges offered by a simpler system? From what I've read, the % adjustment merely controls the on/off cycle of the cell, which runs at 100% when it's on. What's the difference between operating the unit for 4 hours at 100%, or 12 hours at 25%? The cell is still operating at 100% for the same period of time, right?
5. The Ultimate Decision - For a 25K gallon pool, does it make sense to over-size further to a unit that produces 3lbs/day, or is that overkill? It seems 2lbs/day should be more than sufficient for a 25K gallon pool, so what am I missing?
Thanks! I'm going to order one tomorrow....