Advice on replacing 2 single speed pump and boosters for a variable speed pump with automatic valve to support booster's Polaris 280 function.

TronOfBorg

Member
Jul 16, 2022
7
Tampa, FL
Hello all. I'm new and need to lean on your experience for direction. See my signature for current pool equipment.

Issue at hand: Resilience salt cell is caking rather quickly such that I can barely go 2 weeks without having to clean it. Local dealer suggested turning down production (from 80+% to 30%-50%) and running longer. So I did and, while improved, it wasn't much but operating cost for the pump have risen. Additionally, I was finding I wasn't producing enough chlorine because the old Resilience system would stop production / drop to 10% (minimum indicator). So to try to de-cake the plates and continue production, created a polarity reversing circuit my home automation (home assistant) triggers when it detects power usage is out of a threshold. While this works great for renewing production, I'm still caking rather fast with higher cost.

Desired resolution: I'd like to replace both single speed pumps with a single variable speed pump and use a motorized valve to divert for the booster when it is needed. This would allow me to run the chlorine generator for longer and still at lower power while the pump is running more economically. Removing the booster pump saves on the replacement cost and one could argue some of the operating/maintenance cost, too. Furthermore, I'd like to be able to integrate this with my Home Assistant automation system for monitoring and control. I believe there is an integration for most every kind of publicly known interface for Home Assistant. I suspect RS485 would be what I would need.

The local shop, when asked about this, said it couldn't be done. I don't see the physical "why" it can't be done. In my research for parts to support or debunk the local shop, I found this forum.

Regardless of can or can't be done, I need to replace the single speed motors/pumps so looking for suggestions. Was looking at Century vGrene 165 for just the motor option as I think it will function as desired in all respects.

Desired education: (bold is where I'm leaning)
It can/can't be done.
Motor / Pump brand/model recommendations.
Replace motor (reuse wet-head) and forego $350 EnergyStar Rebate vs pump recommendation with $350 EnergyStar Rebate.
Flow gauge recommendations. Was thinking of the H2 FloVis Digital but I'd hate to spend that kind of money on something so simple (plastic with what is probably a magnet controlled potentiometer). Would like one with some feedback I can monitor with my home automation. I don't know/haven't found what all is on the market that might suit my needs.
Can I reduce the THP of the motor from 1.65THP given advancements in motor/pump efficiencies?

Info not in my signature related to equipment:
The booster runs on a 1" line. The rest of the system runs on 2" line. I currently have no way to gauge flow rates.
Main pump is 240v and consumes 707.92 kwh/month
Booster pump is 240v and consumes 115.38 kwh/month
Hayward DE Filter: 8-10 psi / 72gpm
Polaris 280: 28-32 psi / 12gpm
For the return, there are 3 dedicated returns for circulation plus 2 that has a manually selectable venturi effect for a 2 person seat.
There is a return from the booster pump.
For the suction, there is 1 skimmer and 1 low end drain.
A huge oak tree overhangs a portion of the pool and thus I have to deal with a good amount of leaves pollen seasonally.
I hope to make the house a short-term rental so I'd like to be able to remotely control as much as possible.

Sorry so long. Trying to give all that might be of use the first time around.
Thanks so very much for your time and advice.
 
That is a chemistry issue. Post a full set of chemistry data from your own test kit.
That part is a chemistry issue but I also am after lowering my ongoing costs. I figured I caking would diminish if I lowered the power to the SWG, more, since I could run the pumps longer.

But to speak to the issue and not using my chemistry, the local shop measured:
Total Chlorine: 3ppm
Free Chlorine: 3ppm
Combined Chlorine: 0ppm
pH: 8.0
Acid Demand: 1 drop (I put in 2 cups Muriatic acid per their sheet.)
Total Alkalinity: 115ppm
Calcium Hardness: 275ppm
Stabilizer: 40ppm (They suggested 4lbs of stabilizer to which I ordered a 50lb bucket that just arrived, yesterday, of which I'll use 4lbs.)
Salt: 4200ppm
TDS: not tested
Pool size is 17,000 (not 16K as in my sig.)
 
If correct, TA and pH too high. If that is pool store adjusted TA, your TA is way too high.
Need your own testing. Then put in to Poolmath and track CSI.
 
I found the Poolmath page and put in the numbers I have. I did find a chemical test kit of my dad's but I am sure the reagents are old. Are all kits (brands) just as good as each other or is there something I should target? I tried one of these multi-probes but it didn't correlate with the local pool company. In hindsight, if the company is off, ...

Thanks for your help on the chemistry. Any suggestions on the pump/motor side of things?
 
You need a proper test kit. I suggest the TF-100 / TFPRO or Taylor K2006C. A proper test kit is needed to get the accurate water chemistry results needed to follow the TFP protocols.
 
You need a proper test kit. I suggest the TF-100 / TFPRO or Taylor K2006C. A proper test kit is needed to get the accurate water chemistry results needed to follow the TFP protocols.
Thanks for those test kit models. I'll look them up right away. Any thoughts on the variable speed motor/pump or automatic diverter questions? I really do need to see about lowering my electrical bill on this property and I'd love not to make another mistake. I bought this single speed motor only 3 years ago and had I known about variable speed motors, this unit would not have been bought.
 
The booster is a specialized pump for your pressure side cleaning system. A regular pump cannot perform that function. Both pumps must be running for the booster to work, it has to be fed by a regular pump. You can change the regular pool pump for a variable speed if you like.
 
Do what I did and get a robot cleaner, then remove booster pump and polaris. Then if you want to get a VS pump to replace single speed you can. Getting rid of
booster pump and single speed pump saved us $$ monthly. The robotic cleaners run on 120v power and are super cheap to run.
 
Is there a "preferred" make/model of variable speed pump? I'm looking for non-subscription, remote management (RS-485, or other) support, if possible. Would you suggest going with a whole new pump (optimized design??) or just a motor (much cheaper) with a 15+ year old pump head?
 

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