I had a little time this weekend to do some plumbing and this is what I came up with. My "2-speed/backup" pump setup with SWCG.
Here are some closeups of how I tied the pumps together and the system works pretty well. Here are the numbers:
637R pumps 785gph
633 pumps 1629gph
both together pumps 1685gph
This surprised me somewhat in that I expected more than a 55gph increase when both are running. I measured the current when running the pumps in different configurations and I found that the pump current for the small pump drops to about 1/2 when the big one is turned on. This make me assume that the water flow of the big pump is "pulling" water out of the little pump thus reducing it's work load. Just thinking out loud.
Bottom line is that it works like I wanted. I can run the little pump 24/7 and flip on the big pump when I vacuum the pool. Works great plus it will serve as a backup pump in case the little one ever dies.
I do have one problem I need to fix. When I turn on the big pump, there are tiny air bubbles coming out the return. I'm assuming I have a leak on the low pressure side (sucking air) when the big pump is turned on. I cannot find a leak anywhere in the plumbing so I'm not sure what to do.
The water inlet and outlet to the pool is only 1" inside diameter. What is the maximum flow rate in GPH or GPM for a 1" pipe? Is this the reason I can only get ~1700gph out of a 2500gph pump?
Also, is it possible to pull air bubbles from the water itself with a motor/pump this size? Could the 1" line be the reason or maybe I should have used long sweeps. I wonder where the air bubbles are coming from?