My Water Softener Adventure

Dr.Jekyll

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Jun 5, 2018
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Pittsburgh, PA
I've seen a few discussions of this idea, so I thought I'd share my wacky project (mods move if I picked the wrong spot).

I have a 23k gallon in ground vinyl liner pool with a Circupool salt generator. I love it.
One of the things I love about it is the Autocover I added. It keeps my kids safe, keeps the heat in, keeps the sun off the pool, and keeps junk out of the pool. I leave it closed except when we are actually swimming.
The autocover also keeps rain out of the pool. Although this makes chemical maintenance simpler (no dilution), it also means that I have to add water from a hose to make up for evaporation.

The water from my hose is hard. Like 100+ppm hard. This means that, over time, the hardness in the pool slowly goes up. I'm over 400ppm now. I have so much calcium in the water that it precipitates out as flakes that the pool robot vacuums up.

This is probably bad for things.

The last time this happened, I did a water exchange. I was nervous about draining the pool, so I pumped water in and out at the same time from opposite ends of the pool.
This is expensive. Due to mixing, I have to pump out (and replace) far more water than I actually want to exchange. Plus, the water I am putting in is hard anyway.

My genius(???) solution was to use a water softener instead. I would get a softener, put it on a wheeled base, attach a little 5gpm pump I have, and pump all the pool water through the softener. It would replace the calcium with salt, which is fine since I can deal with another several hundred ppm of salt in the pool (that already has several thousand ppm).
Once the calcium is removed, I can keep the softener around just to pipe the hose through when I need to add water to the pool.

After a bunch of comparisons, I bought a Whirlpool WHEC46, which was $600 at Lowe's. I put it on piece of plywood, added some casters and wheeled it over to the pool. I didn't want metal fittings on the hoses running to the pool, so I used irrigation hose (which is also cheaper). Several fittings convert from the 1/2" NPT on the pump to the irrigation hose and the 1" NPT fittings on the water softener.

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Plugged it in, set up the water softener, and turned on the pump. It's running!
Screenshot.jpg

There are still some details to work out.
  1. I need a longer drain hose so that the softener can live under my deck (which has a "ceiling" with a water collection system) -- this will keep the rain and (most of) the sun off of it.
  2. I will eventually need to see about winterizing the unit.
  3. I'm doing this at the start of the year since I read that chlorine can damage the resin beads... but there's still 7ppm of chlorine in the pool (I guess I overdid my boost at the end of the year).

My drop test this morning said 400ppm of calcium. I'll check it every day and see.
 
A couple of issues you’ll want to note -

1. Running unfiltered water (yes, your pool water is not filtered) is going to build up a lot of sediment into the exchange tank. That sediment will, over time, degrade the softeners performance. A work around would be to add a 25 micron and a 5 micron sediment filters to the pump running the water into the softener.

2. Chlorine destroys ion exchange resins. Pool water has about of chlorine in it. Your softener won’t last long unless you neutralize the chlorine first. That can be done with a GAC prefilter.

3. The softener performance will probably be very inefficient and not remove much calcium as you have about 10X as much sodium in the pool water as you do calcium. Ion exchange resins are not ion specific when it comes to metals (sodium, calcium, magnesium, iron, etc, etc). The work on the basis of competitive equilibrium. That is to say that the ion exchange resin will “exchange” the ion it is hold for one in solution when the concentration differences are large enough. The reason why a softener resin gives up sodium in exchange for calcium is because there is typically very low levels of sodium in drinking water (usually 50ppm or less) and very high levels of calcium (typically 200pln or more). So the contraction difference is what causes the exchange to happen. In your case, the pool water is basically going to act like the brine water in the regeneration tank and simply keep the resin full of sodium with no exchange of calcium. So, at the end of the day, I don’t think your CH number is going to move much at all …

A+ for effort though …
 
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A couple of issues you’ll want to note -

1. Running unfiltered water (yes, your pool water is not filtered) is going to build up a lot of sediment into the exchange tank. That sediment will, over time, degrade the softeners performance. A work around would be to add a 25 micron and a 5 micron sediment filters to the pump running the water into the softener.
Ideally, I'll run this for a week or so and then stop. Then, I won't be running pool water through it, I'll just be running city water from the hose for top ups.
2. Chlorine destroys ion exchange resins. Pool water has about of chlorine in it. Your softener won’t last long unless you neutralize the chlorine first. That can be done with a GAC prefilter.
Yeah, I was worried about this. But, hopefully they will last a week or so. After that, I'll just run the city water.

3. The softener performance will probably be very inefficient and not remove much calcium as you have about 10X as much sodium in the pool water as you do calcium. Ion exchange resins are not ion specific when it comes to metals (sodium, calcium, magnesium, iron, etc, etc). The work on the basis of competitive equilibrium. That is to say that the ion exchange resin will “exchange” the ion it is hold for one in solution when the concentration differences are large enough. The reason why a softener resin gives up sodium in exchange for calcium is because there is typically very low levels of sodium in drinking water (usually 50ppm or less) and very high levels of calcium (typically 200pln or more). So the contraction difference is what causes the exchange to happen. In your case, the pool water is basically going to act like the brine water in the regeneration tank and simply keep the resin full of sodium with no exchange of calcium. So, at the end of the day, I don’t think your CH number is going to move much at all …
uh oh. So this won't work at all? My wife is going to be ****** 😭
A+ for effort though …
I guess I just get to serve as a warning to others...
 
Don’t run pool water through it. Use it as make up water. Do another drain and refill and then only top off with softener water.

Just figure out a good way to hook it up to your pool so that it can be removed during the winter.