Jandy PLC-1400 salt level sensor reliable?

InvaderZim

0
Bronze Supporter
Apr 13, 2008
70
Austin, TX
I have a Jandy Aquapure PLC-1400 chlorine generator system, and I'm puzzled by the salt level readings I've been getting.

Before I added salt (see below), the SWG display reported the salt level is 3,000ppm. It was 3300ppm, which is about where I normally keep it, but then we finally got a a couple of inches of rain and I took advantage of that to backwash the sand filter.

But, then I took a water sample to Leslie's pool supply,and they told me the level was 2300. When I told them my Aquapure says it's 3,000, they said the salt level they measure is frequently incorrect but couldn't say why. That's not terribly helpful, especially since I don't believe the salt level is something that changes if the pool water sits in a plastic bottle for an hour or two.

So then I bought some Chlorox salt test strips from Lowes, and those are completely useless. They say 900ppm and take forever to give me a reading. They have a scale on the strip and you have to let them soak in the water for some time. Oddly enough, the scale on the strip reads 3,000 but the instructions provide a conversion table and that converts to 900. I called their tech support to ask why they can't just print the ppm on the strip (which would be correct for me) and they said that the conversion factor changes for each production run of strips. Alrighty then.

So, I finally ordered one of the salt concentration tester thingies pictured below from Amazon -- it's about $30 and claims to be for salt water pool level-testing. Lo and behold, it reads about 2500pm. I dipped it in a number of places around my pool and spa and it always comes up with about the same result, +/-10ppm.

Because 2500ppm is a bit below the threshold of 2600ppm that I was taught in "pool school" but 3000ppm is comfortably away from the upper limit, I added two bags of salt, turned off the cell, and let it mix for 24 hours. Now the built-in salinity sensor says 3600ppm and the tester says 2850ppm. I noticed before that each bag of salt increases the salinity by 150 to 200ppm when it's in-range so neither is wildly off. It's the baseline that seems to be off.

I'm going to ask my lovely pharmacist wife to mix a 3000ppm salt solution (let her do the math) and then test this sensor and the salt strips.

Also, I just cleaned the salt cell yesterday after 18 months of service -- there were some small calcium blobs and a little bit of scale on one end where the electrodes are, but the acid bath completely dissolved that and it looks brand new again (color me relieved as I'd been putting this off). The thing can make a lot of chlorine -- when I run it at 50%, the chlorine level shoots up to 8-10 (verified with strips and liquid) so I had to back it off to 25% which gives me 3-5. While I had the salt cell apart, I also mildly sand-papered the electrodes on the flow sensor. The salt level readings didn't change.

So, is the Jandy salt sensor just not to be trusted? I am not aware of any calibration procedure.

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The silver nitrate test is the most accurate and reliable salt test - Test Kits

The Aquapure salinity can be calibrated against the silver nitrate test result.

Jandy AquaPure SWG - Further Reading

Salinity Calibration​

You can check the calibration by doing the following below procedure.

  • If the unit reads 2.8 gpl for salinity, then the unit has not been recalibrated.
  • If the unit does not read 2.8 gpl for salinity, then the unit has been recalibrated.
You can recalibrate the unit if you are really sure about the actual salinity and you want the box to match your readings.

Test procedure:

  • Disconnect the flow salinity temp sensor from the front board. Press and hold the test buttons marked salinity and R-temp.
  • While still pressing the test buttons press the ‘Salinity’ key (‘C’) on the front cover of the unit. The LCD should read 2.8 gpl*.
  • While still holding the two front board test buttons press the ‘Pool Temperature’ key (‘D’). It should read 75° F or 24° C.
  • Next, press and hold the board ‘H-Temp’ test button, and at the same time press the ‘Salinity’ key (‘C’) together with the ‘Chlorine Production Rate’ arrow down key (‘A’) on the front cover of the unit. The LCD should read 91° F or 33° C .

Salinity Recalibration procedure​

  • Press the “Salinity” button and hold it until it beeps 3 times. The system will beep when you push it and then at 5 seconds and again at 10 seconds.
  • Release the button after the 3rd beep. Press and release the “Temperature “ button within 5 seconds to enter the salinity calibration screen.
  • The system will display the salinity reading, press the up arrow to increase the reading and the down arrow to decrease the reading.
  • When the proper reading is reached press the “Temperature” button within 5 seconds to store it in memory.
See pages 13-14 in Jandy AquaPure Troubleshooting.

 
The silver nitrate test is the most accurate and reliable salt test - Test Kits

The Aquapure salinity can be calibrated against the silver nitrate test result.

Jandy AquaPure SWG - Further Reading

Salinity Calibration​

You can check the calibration by doing the following below procedure.

  • If the unit reads 2.8 gpl for salinity, then the unit has not been recalibrated.
  • If the unit does not read 2.8 gpl for salinity, then the unit has been recalibrated.
You can recalibrate the unit if you are really sure about the actual salinity and you want the box to match your readings.

Test procedure:

  • Disconnect the flow salinity temp sensor from the front board. Press and hold the test buttons marked salinity and R-temp.
  • While still pressing the test buttons press the ‘Salinity’ key (‘C’) on the front cover of the unit. The LCD should read 2.8 gpl*.
  • While still holding the two front board test buttons press the ‘Pool Temperature’ key (‘D’). It should read 75° F or 24° C.
  • Next, press and hold the board ‘H-Temp’ test button, and at the same time press the ‘Salinity’ key (‘C’) together with the ‘Chlorine Production Rate’ arrow down key (‘A’) on the front cover of the unit. The LCD should read 91° F or 33° C .

Salinity Recalibration procedure​

  • Press the “Salinity” button and hold it until it beeps 3 times. The system will beep when you push it and then at 5 seconds and again at 10 seconds.
  • Release the button after the 3rd beep. Press and release the “Temperature “ button within 5 seconds to enter the salinity calibration screen.
  • The system will display the salinity reading, press the up arrow to increase the reading and the down arrow to decrease the reading.
  • When the proper reading is reached press the “Temperature” button within 5 seconds to store it in memory.
See pages 13-14 in Jandy AquaPure Troubleshooting.


Thank you so much! I had no idea the unit could be calibrated. This is very helpful, and I'll order the test kit.
 
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