Discovered a leak from the air source heat pump!

TheZman

Member
Jul 26, 2020
7
France
Hi all,

Bought a house with a neglected pool and just in the process of fixing everything up.

I'm looking for some advice regarding water pressure to an air source heat pump, as I've just discovered that it's leaking and I'm wondering if I gave it too much pressure. I confirmed that the leak is not condensation, and I can see water dripping inside the heater even when it's switched off (but water directed through it).

There IS a gauge on the heater which has always remained in the green section, but I wonder if this gauge is for the refrigerant liquid rather than for the pool water pressure.

Everything I read online said to make sure all valves directing water to the heater are open ALL the way, otherwise it can damage your heater, so that's what I did - all flow is directed from the filter to the air source heater, before coming back and into the SWG and out to the jets. What makes me wonder if this was too much pressure is that the pressure gauge on my DE filter raises from about 1 bar to about 1.4 bar when I divert the flow through the heater, vs bypassing the heater.
Now, the pressure would obviously still rise on the filter gauge if I opened the heater route valve only partially, but at least the pressure would then be controlled by that valve vs the internals of the heat pump heat exchanger.

The leak may not be caused by the water pressure at all and just be due to a bad pipe or join in the heater but I wanted to make sure again that fully open valves to the heating loop is what I'm supposed to be doing.

Ideas?

I can supply make/model of the heater if needed, but it's some French make that I doubt anyone will recognize.

I'm off to locate the leak in the heater and try to fix it...

EDIT: Found the leak. Seems to be the actual heat exchanger assembly - there is a big crack at the bottom edge of the big grey plastic housing. Picture attached below. I'm going to see if I can remove and repair that myself but honestly it's quite unlikely....don't want to be messing with the refrigerant loop at all.
 

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It is normal for filter pressure to rise when a heater is added. The heat exchanger coil creates additional restriction that raises the pressure. Heat pump coils are more restrictive than gas heaters.

I doubt that crack is repairable.
 
It is normal for filter pressure to rise when a heater is added. The heat exchanger coil creates additional restriction that raises the pressure. Heat pump coils are more restrictive than gas heaters.

I doubt that crack is repairable.

Thanks for your reply. Ok, good to know about the pressure increase. I did suspect this was the case but am new to pool systems to I'd rather ask here than risk damaging something!

I'm currently trying to figure out the model of the heater so that I can source a new part. It looks like the only broken piece is a screw cap at the bottom of the heat exchanger. If I can track down the part number I can maybe replace it myself (without disconnecting the refrigerant loop). Failing that I might have to see if just the heat exchanger itself can be replaced with something similar that fits - no point replacing the whole unit if its just the (rather simple) heat exchanger that is broken.

If I can remove that cap I will try a temporary JB weld repair, just to get some heat into the pool asap while I work on a more permanent solution, but I doubt I will even be able to remove that piece without taking everything apart. I can maybe even take it to a metal engineer shop to get a replica made from metal :LOL:
 
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