Oh boy... I've been diagnosing my SWG and automation system all afternoon. Here's what's going on...
There seems to be a bug in the Intellicenter software that is periodically shutting off my SWG. Let me explain:
I run multiple schedules throughout the day to keep everything in the pipes moving along. If, for example, I only direct the pool water to the spa, the two bodies of water mix, but then I'm not circulating the water in the main drain of the spa. So to oversimplify my schedules: I filter the pool, then the spa, then I run the spillover to mix the two bodies of water together. Coupled with running my water features (on a separate pump) a bit each day AND now my water feature bypass line a bit each day, everything should now be getting circulated. (I don't want to cap this because I could end up deadheading the pump if I mess up the valve orientation).
Well, I put in the liquid chlorine, and I adjust the programs manually from my phone to get everything to mix together, and I don't see any bubbles coming out of the returns. Is my SWG still on? Nope. All lights off. I open up the panel to test voltage. The relay that controls the SWG is not activated. In service mode, I can manually trigger the relay and power to the SWG is restored. The Intellicenter is simply not activating the relay during the program as it should.
This is the "POOL" main relay. Ordinarily, when the pool is scheduled to be on in the Intellicenter, this relay powers both the main pump and the SWG. But I have an "Intelli" pump. So the pump is hardwired to always be on, and the Intellicenter communicates to it via data protocol. BUT, the Intellichlor works slightly different. If it is always powered, it will always run EXCEPT THAT the flow switch keeps it off when the pump isn't on, and it shows a low-flow red light. The installers wired this to the pump relay. When pool is on, SWG is powered via relay, and pump is running via data commands. There is no instance where the "Pool" should be on, and that relay is not activated. Were it not for the "intelli" pump, it's the only way to power a regular pump and therefor it's the only way the "pool" could be on.
Well, it took forever, but I finally got the problem to be somewhat repeatable. Switching between pool, spa, and spillway schedules... and then back to pool, will create a situation where the Intellicenter SAYS the pool is on... the Intellipump actually is on, but that relay is off, meaning no SWG power. Worse, it doesn't happen every time. I can't create an exact pattern of switching schedules/feature circuits that deactivates the relay every time. But with enough jumping around between them, it eventually is re-creatable.
Here's something even more damning... back in Nov, my entire Intellicenter died and had to be replaced, but it took months to get a replacement. During that time, I switched over to running the filter schedule on the pump itself, through it's own onboard interface. But I had no way of activating the SWG pool relay without the Intellicenter... So we disconnected it from the relay and wired it to constant power. The lights were on all the time. Annoyingly so because at night, that little red blinking led was so noticeable! But it was on. Also, during those months, it was the only time chloring levels were stable with the SWG running at 50% or so. At the time I attributed it to cooler temperatures because we turned off the heater those months and the pool dipped to mid 70's. But now I'm wondering if in fact, it was because the hard wiring prevented the situation with the SWG relay cutting out.
Anyway.... Fc is at 25ppm right now for SLAM. SWG still set to 100% for now.