Suction side plumbing leak advice?

Segami

Gold Supporter
Apr 12, 2021
11
Austin, TX
Pool Size
22000
Surface
Plaster
Chlorine
Salt Water Generator
SWG Type
Pentair Intellichlor IC-60
Hi All,
I have always had the dreaded air bubble pancake on my pump, but it's been worse lately to the point of my pump basket is only about 3/4 full. I think my union on the suction side it busted and needs to be replaced, I'm just not 100% sure how or where on the plumbing to do so. The union itself isn't completely smooth on the connection surface and the small ridge seems to have hairline fractures - not sure if it goes all the way through the pipe or not. Maybe that rough edge is what was causing the original leaking?
Union rough inside edge.jpegUnion hairline cracks.jpeg

Here's a wider picture. I can here air noise from the union area with the arrow. When I had the pump off while I was cleaning the cartridges for the filter, I noticed that the concrete below the union was wet - ie, water had leaked back out thru that area. I did try to relube (magic lube) and tighten the union, but that's when the air bubbles got worse.

Maybe ya'll have some less destructive ideas to try first (now that I've written this, perhaps I try smoothing that rough/gouged area - with what - sandpaper or a file?). I think if I had to go full replacement, I would have to cut the pipe at the purple line on the right, get a new coupler (which is what I think the star'ed object is), add a new short section of pipe and connect it to a new union.

Current plumbing.jpeg

And in case you couldn't tell, I don't have much experience with plumbing/piping at all - I did put an end cap on a broken sprinkler line once. So maybe it would be good to just get a local pool person to come out?

Thanks in advance for any ideas / help.
 
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You've got it figured out. Don't be afraid to step out of your comfort zone. That's the best way to learn. Measure twice, cut once. Make sure when cutting you account for the depth of the sockets. This link should help you. Ask questions if you need help.

 
Make sure you check the other union as well. The one pictured looks like it's cracked on the outside as well.

I probably don't have to tell you this, but when you work on the suction side, remove the union on the top so you can move the pump out of the way to make the repairs.
 
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You've got the idea. You'll likely end up buying more pipe than you need, even if they sell pretty short sections. Fittings are cheap. Get a spare coupler or two, and practice cutting and gluing with the spares and leftover so you know how it will go when you do it for real. The only hard part is if the pump can't move at all - then being 1/4" too long or short will be problematic. Some versions of couplers have a internal ring in the middle as a stop - so you have to account for that in your measuring. When assembling, push and twist the pipe into the fitting to get it to go full depth (to your mark, or a stop). Hold it tight for a bit - the pipe will want to push out of the fitting by itself until the glue grabs, making your planned length too long. Maybe not approved, but in a tight fit like yours may be, I undersize the length a bit (1/8") so I can get the final pieces in place and lined up, and allow that "push out" to make up the slight gap.