The remodel begins!

Drilled a 1 1/4" hole for the 3/4" high volume keyed gas valve.

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2" underground gas line stepped down to 3/4" to the valve



Constructed the gas manifold out of 1/2" black pipe and 1/4" brass pipe similar to the Crossfire burner by Warming Trends. Ace Hardware had a sale and picked up the materials at 1/4 the usual price so it was worth the time and effort to build it myself.



Used a 3/4" to 1/2" blackpipe T to allow maximum gas flow to the burner.










I made a mistake and didn't remove the oil used when tapping the holes for the brass pipes and the first paint job with black paint became sticky and would not fully cure. Ended up using brake parts cleaner to remove the paint and any residual oil prior to priming and painting again.

Painted the rebar with a final coat of high temp BBQ paint. Since we plan to use blue and turquoise fire glass, silver paint was used instead of black. The manifold is only half primed since I ran our of primer at the time of these pics.

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Been under the house the past 2 weekends running 1 1/4" gas line for the bowl. It will be about 80 feet under the house and through the garage to the meter. Then about 25' 2" gas line buried outside which the contractor installed. Still have about 20' to go under the house. Should finish the gas line this weekend :party:
 
What a project. Broke a rib while under the house when unfastening a coupler from the 1 1/4" pipe. Slowed the project some, but 80 feet of 1 1/4" gas line later and it's finally complete now!

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Put in a Tee at the fireplace to run gas to it at some point.

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One light didn't give off enough light, so I added another. The well light has an aluminum housing and glass cover so it should shield the light from heat. The well light came with a 35w bulb but the small parabolic reflector formed a small spot of light so I retrofitted the housings with a wider beam bulb using a coffee can to stand the bulb closer to the glass cover, spreading the beam more.

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Also removed the protective bars covering the glass to provide move light.
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The wire mesh is so an uplight could be seen through the fire glass. Used 1/2" wire mesh and then 1/4" mesh because the glass was falling through the 1/2" on the first try.

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Had to turn the rebar support because of the second light. Aligned the gas manifold to the seating area.
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Washed the 3 different colors of glass. from the left, blue ice, turquoise ice, turquoise. 150bs total.

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The burner gas key is barely turned on here. I used a 3/4" line all the way to the burner and it can really put up a flame. I'll need to look into a regulator for this.
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A bit more gas to it...

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Thinking a third light would make sense. Maybe a rope light could make a more continuous light. Just glad to have it up and running now...

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