Hayward H400 - Bizzare Issue + IF code

Is the green wire grounding the voltage going to the gas valve?

This seems odd.

I do not think that the green wire should be there.

Here is a different valve with no ground wire.

hayward-h-series-gas-valve-150-400-ng-haxgsv0005.jpg
 
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I actually have the H400IDL2 as well. If you have an external controller, the heater should be in bypass mode.
 
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The heater is equipped for connection to an external 2-wire remote thermostat or a 3-wire remote switch.

A 2-wire thermostat has its own temperature sensor for regulating water temperature.

A 3-wire remote switch allows the “Pool” or “Spa” modes to be remotely selected.

Connect remote wiring to the terminal block on the Control Module.

For a 2-wire remote thermostat, connect one wire to the Pool terminal and the second wire to the 24 VAC terminal.

For a 3-wire remote, connect Pool/Low to the Pool terminal, Spa/High to the Spa terminal, and Common to the 24 VAC terminal.

Remote wiring should be run in a separate conduit. For runs less than 30 feet, use 22 AWG wire.

For runs over 30 feet, use 20 AWG wire.

Runs should not exceed 200 feet.

To configure the heater for 2-wire remote thermostat control, use the “Mode” key of the keypad to put the control in the “Standby” mode.

Then press and hold the “Down” and “Mode” keys for 3 seconds until the indication “bo” is shown on the display.

To operate the heater by remote thermostat, the heater’s control must be in either “Pool” or “Spa mode.

The heater’s display will show “bo”. The “Pool” or “Spa” LED will be illuminated.

The heater will fire when instructed by the remote thermostat.

The heater’s thermostat will function to limit the water temperature to a maximum of 104°F.

To operate the heater with a remote 3-wire switch, the heater’s control must be in the “Standby” mode.

The Standby LED will be illuminated.

When the remote switch is set to “Pool/Low”, the Pool LED will be energized and display will show the water temperature.

When the remote switch is set to “Spa/High”, the Spa LED will be energized and the display will show the water temperature.

The heater will use its internal thermostat to regulate the water temperature to the set point of the mode selected.

Bypass Operation

Note the following information when setting up the IDL2 for Bypass Operation (control via a remote thermostat).

1. Use the keypad to set the IDL2 for Bypass Operation as outlined in the Owner/Operator Manual.

No dipswitches are used on this model.

2. When shipped from the factory the mode will be set to “STANDBY” and the thermostat settings for “SPA” and “POOL” will be set at 65° F.

3. During a pre-install prior to pool/pump startup it may be desired to set Bypass Operation before sufficient water pressure is available.

In most situations this is now possible with IDL2 heaters that use Version 13 operating software.

After powering up the heater the fault code “LO” will illuminate on the display panel.

This will be a “soft” lockout resulting from the open contacts on the water pressure switch; the control will accept inputs via the keypad.

Follow the process described in the Owner/Operator manual to set Bypass Operation.

Bypass Operation cannot be set while any other fault code is displayed until that code is cleared.

After setting Bypass Operation (the display will read “bo”) set the heater to “SPA” or “POOL” as needed.

4. The display will continue to show “bo” for 10 seconds, then “LO” will be displayed again.

a. If the remote thermostat does not generate a call for heat the “LO” error will continue to be a “soft” lockout.

The control will accept keypad inputs to change the mode and it will remain in the selected mode when the error code is cleared.

The heater will not operate until the error code is cleared.

b. If the remote thermostat generates a call for heat the “LO” error will be a “hard” lockout.

The control will accept keypad inputs to change the mode and it will remain in the selected mode when the error code is cleared or the call for heat is removed.

It will not be possible to switch out of Bypass Operation until the error code is cleared

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The odd part is that it fires with the nozzles tilted away from the burners but does not fire when the nozzles are in the correct position. This indicates something to do with the position of the black nozzle pipe which I thought might be due to sediment and why I asked about the sediment trap.
 
Maybe the gas valve is defective and it works when pointing up but not on its side?

The fan will pull the gas into the holes so the gas should still get into the combustion chamber if the door is on.

Even if the door is off, the holes are sucking in air and most of the gas should go into the combustion chamber and the burner tubes.
 
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PART NO.

DESCRIPTION

1 IDXLJKT1250 TOP JACKET ASY - H250IDL

1. IDXLJKT1400 TOP JACKET ASY - H350/400IDL

2. IDXLBWR1930 COMBUSTION BLOWER

3. IDXLHXA1250 HEAT EXCHANGER ASY - H250IDL

3. IDXLHXA1400
HEAT EXCHANGER ASY - H350/400IDL

4.

IDXL2TRF1930

TRANSFORMER

5

IDXL2VPS1930

VENT PRESSURE SWITCH

6.

IDXL2BVS1930

BLOWER VACUUM SWITCH

7.

IDXL2FSB1930

FUSE BOARD

8.

HAXPSA1930

PRESSURE SWITCH ASY

9.

IDXLGSV0001

GAS VALVE NATURAL

9.

IDXLGSV0002

GAS VALVE PROPANE

10.

IDXL2IGN1930

SILICON NITRIDE IGNITOR

11.

IDXL2BRN1930

BURNER TUBE

12.

IDXLFLS1930

FLAME SENSOR

13.

IDXLBON1930

BURNER ORIFICE NATURAL GAS - H250/400IDPL2

13.

IDXLBOP1930

BURNER ORIFICE PROPANE - H250/400IDPL2

13.

IDXLBON1931

BURNER ORIFICE NATURAL GAS - H350IDPL2

13.

IDXLBOP1931

BURNER ORIFICE PROPANE - H3501DPL2

14.

HAXMAN1250

GAS MANIFOLD - H250

14.

HAXMAN1400

GAS MANIFOLD - H350/400

15.

IDXL2ICB1931

IGNITION BOARD ONLY

16A.

IDXL2PBA1250

PANEL/BEZEL/KEYPAD ASY - H250IDL2

16A.

IDXL2PBA1400

PANEL/BEZEL/KEYPAD ASY - H350IDL2, H400IDL2

16A.

IDXL2PBA1931

PANEL/BEZEL/KEYPAD ASY - CALIFORNIAN

16B.

IDXL2BKP1930

BEZEL AND KEYPAD ASY

16B.

IDXL2BKP1931

BEZEL AND KEYPAD ASY - CALIFORNIAN

16C.

IDXL2DB1930

DISPLAY BOARD ONLY

17.

IDXLWHM1930

WIRE HARNESS MAIN

18.

HAXWHA0006

WIRE HARNESS HI-LIMITS

19.

IDXLURA1930

UPPER RIGHT ACCESS COVER

20.

IDXLLRA1930

LOWER RIGHT ACCESS COVER

21.

IDXLLAC1930

LEFT ACCESS COVER

23.

HAXFCT1930

FLOW CONTROL THERMOSTAT

24.

CHXPLG1930

X” NPT BRASS PLUG

25.

HAXBPK1932

BY-PASS VALVE ASSY KIT

26.

HMXHLI2931

HIGH-LIMIT 135T

27.

HMXHLI2932

HIGH-LIMIT 160T

28.

CHXPSA1930

PRESSURE SWITCH ADAPTER

29.

CHXTBW1930

BULB WELL

30.

HAXFHD1931

FRONT HEADER ONLY

31.

HAXHOR1930

HEADER 0-RING

32.

IHXPHK1930

PLASTIC HARDWARE KIT

33.

IDXLTER1930

THERMISTOR

34

HAXCIA1930

CORNER PIECE KIT (4)

35.

IDXLAOK1250

AIR ORIFICE BRACKET - 250IDL

36.

IDXLAOK1400

AIR ORIFICE BRACKET - 400IDL

37.

IDXL2AOK1250

AIR ORIFICE BRACKET - 250IDL2

38.

IDXL2AOK1400

AIR ORIFICE BRACKET - 400IDL2

39.

IDXL2FSK1930

IDL2 FUSE/CONTROL BOARD FUSE SERVICE KIT (4) (NOT SHOWN)

40
 
What would you anticipate the cost to have a new one installed (Parts + Labor)?
I think I am tired of trying to keep this one alive.
I tore it completely down and cleaned it inside and out and now I get audible clicks but the fan won't kick on. I probably got water on something that I shouldn't have.