Motor to impeller matching

jparr

0
Jun 12, 2010
65
Recently I replaced my 3/4 HP single speed motor with an AO Smith two speed 3/4HP motor on my Hayward Superpump. I noticed that the new motor was running hotter than I expected, after looking at the wet end closer, it is a 1HP wet end, with presumably, a 1HP impeller. The service factor on the motor is 1.5, so it should be fine turning a 1HP impeller, but what about energy usage? Would the pump draw significantly less electricity spinning the smaller impeller? Currently the pump draws 5.5amps at low speed, 11amps at high. The old 3/4hp pump drew 12.5 amps. The new pump model is a AO Smith/Century B793.
 
The service factor on the motor is 1.5, so it should be fine turning a 1HP impeller
Not necessarily. Most impellers are full rated meaning they are meant for a full rate motor. When the same impeller is put on an up rated motor, the label HP must be higher than the full rated motor so their THP is the same. If you have a 3/4 HP full rated motor, it will be undersized for a 1 HP impeller.


but what about energy usage? Would the pump draw significantly less electricity spinning the smaller impeller?
Yes, it is the impeller which determines how much a motor will draw. If there were no differences in motor efficiency, it wouldn't matter what size motor was put on the impeller, they would all use the same energy. However, smaller motors tend to be less efficient so they will draw slightly more current than the larger motor. But this is somewhat offset by the fact that larger motors will have a smaller power factor so more reactive power some of which is lost in the windings.
 
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