I am having an ongoing issue with the spring steel on the flow switch failing. I’m looking for some advice on what the issue could be.
Here’s what’s happened thus far:
- IC40 was installed
- After about 4 weeks the sensor failed.
- I ordered a new one on Amazon. Pentair factory replacement.
- I installed and sensor was good for the two or so weeks it was in.
- Minella Pools ( local pool company I purchased cell from) Replaced the cell under warranty and left the switch I had purchased for me in case I needed later.
- The sensor on the whole new cell failed after about 5 days. (3 days ago)
- I reinstalled the extra replacement sensor and it failed again today. It failed in 2-3 days this time.
Each time, the spring steel of the flow sensor appears to be melted away. As in very quickly corroded.
1. Do you think this could be an issue with the controller?
2. Is it a water chemistry issue? I do not think it is. I fully check weekly. Never a major high chlorine issue or major PH fluctuation.
3. I have my tab chlorinator outlet about 18”-24” down stream (after) in return piping. It is in the “off” position. The water in it seems extremely chlorinated.
Could it possibly be back feeding that corrosive water through during the “pump” off cycles and melting that spring steel?
The replacement sensor went 2 weeks and when I re-installed two days ago after the second failure it looked perfect. It melted out two days later....
The only thing I can think that is different is that I believe I had the tab chlorinator empty when I had the two week run with no trouble.
~ Mike.
pool chem
6/2/21 7pm
Notes: Salt cell repaired 3 days ago. Flushed to lower level 3 days ago. Chlorinator turned off. Set for 20%. Pump schedule 7-12p and 3-8p. 2800 rpm. Pressure 12psi.
Pump pressure 14psi
Pump cycle info
Chlorine 4pp
Combined .5ppm?. pm
Total chlorine 3.5ppm
Salt - did not test. Cell range good
CYA - goal 60-80. 70ppm
CH - goal 250-400 today 250ppm
TA goal 60-90. 66TA
PH goal 7.2. Today 7.5
Temp 70
Here’s what’s happened thus far:
- IC40 was installed
- After about 4 weeks the sensor failed.
- I ordered a new one on Amazon. Pentair factory replacement.
- I installed and sensor was good for the two or so weeks it was in.
- Minella Pools ( local pool company I purchased cell from) Replaced the cell under warranty and left the switch I had purchased for me in case I needed later.
- The sensor on the whole new cell failed after about 5 days. (3 days ago)
- I reinstalled the extra replacement sensor and it failed again today. It failed in 2-3 days this time.
Each time, the spring steel of the flow sensor appears to be melted away. As in very quickly corroded.
1. Do you think this could be an issue with the controller?
2. Is it a water chemistry issue? I do not think it is. I fully check weekly. Never a major high chlorine issue or major PH fluctuation.
3. I have my tab chlorinator outlet about 18”-24” down stream (after) in return piping. It is in the “off” position. The water in it seems extremely chlorinated.
Could it possibly be back feeding that corrosive water through during the “pump” off cycles and melting that spring steel?
The replacement sensor went 2 weeks and when I re-installed two days ago after the second failure it looked perfect. It melted out two days later....
The only thing I can think that is different is that I believe I had the tab chlorinator empty when I had the two week run with no trouble.
~ Mike.
pool chem
6/2/21 7pm
Notes: Salt cell repaired 3 days ago. Flushed to lower level 3 days ago. Chlorinator turned off. Set for 20%. Pump schedule 7-12p and 3-8p. 2800 rpm. Pressure 12psi.
Pump pressure 14psi
Pump cycle info
Chlorine 4pp
Combined .5ppm?. pm
Total chlorine 3.5ppm
Salt - did not test. Cell range good
CYA - goal 60-80. 70ppm
CH - goal 250-400 today 250ppm
TA goal 60-90. 66TA
PH goal 7.2. Today 7.5
Temp 70
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