I just read through this thread and noticed something at the very beginning... back in June.
The pool is at 40ppm CYA. Yet when results were posted FC is 3ppm. Peeps here say that's great, perfect.
But 3ppm is the minimum for 40ppm CYA. It's an end of the day number if you're using bleach. If the pool is 3ppm, any... ANY loss in chlorine during the day results in a below minimum FC level. That's not good.
At 40ppm you want to either end the day or start it (before sun hits the pool) at 7ppm FC. Only at the end of the day should the FC be anywhere near 3ppm, and 3.5ppm is far safer.
While it's been a while since the results were posted, it isn't clear if you've changed your dosing schedule and targets so I figured I'd put it out there.